Why
inventory management is of critical importance to small
retailers.
Originally
published by
By Ted Hurlbut
Hurlbut & Associates
“You know,
for several years the business seemed to come so easily and
we were growing so fast, I guess we sort of lost track of
some of the fundamentals. Sales were up, the company was
profitable; we re-invested our cash in more merchandise to
keep the business growing. Then when sales leveled off,
wham! Where had all the cash gone?”
If you’re a
small retailer, it’s easy to focus on sales, and assume that
if you are running increases that everything else will take
care of itself. Take care of the customer and he (she!) will
take care of you. But in the end, the true measure of where
a small retailer stands is cash flow.
For small
retailers, inventory truly is the coin of the realm. It’s
not uncommon for 80% to 90% of a their assets to be invested
in inventory. This makes small retailers unique from many
other small businesses. Holding too much inventory, or the
wrong inventory, ties up valuable cash, while not having
enough inventory in key items or categories deprives a small
retailer of desperately needed gross profit dollars. It’s
the retail double whammy!
And yet,
many small retailers, especially those still in the start-up
phase, do not possess well developed inventory management
expertise. They invariably have a passionate commitment to
the merchandise they are carrying and a keen understanding
of their customer’s needs and expectations. They keep a
close eye on cash coming in and going out. But too
frequently they do not possess the skills and background to
manage the largest asset on their balance sheet, their
inventory.
Effective
inventory management can be defined in its simplest forms as
having the right products in the right place at the right
time in the right quantities. It combines merchandising,
operations, logistics, vendor management, in-depth
quantitative analysis and a commitment to detailed
planning.
Key Concepts
Here are several key concepts
that lead to effective inventory management and inventory
productivity:
To manage it, you must
measure it. The two basic measures of inventory
productivity are inventory turnover and gross margin
return on inventory investment (GMROI). While there are
no magic bullet target inventory turnover or GMROI
targets for any given small business, because every
small business is unique in its own way, the key is to
know where you stand and then to continually challenge
yourself to improve your inventory productivity.
Inventory levels need to be
directly related to anticipated sales volume. The answer
to the question, “How much inventory do I need?” starts
with another question, “How much do I expect to sell?”
There may be other factors that impact your inventory
levels, such as vendor lead times and the quantities
necessary for building merchandise displays, but at its
most basic, inventory turnover is a measure of the
relationship between inventory levels and sales volume.
Think of inventory in terms
of time. When I ask a potential client how much
inventory they have on hand, most have the dollar value
of their inventory right at their fingertips. But few
are able to tell me how many weeks or months of sales
that represents. If you have $1,000,000 in inventory at
retail value on hand and expect to sell $1,000,000 at
retail value in the next three months, you are in a far
different inventory position than if you only expect to
sell $500,000 at retail in that time. Measure your
inventory levels in terms of time; “How many months (or
weeks) of forward sales do I have on hand?”
Remember the old Fram oil
filter commercial? “Pay me now or pay me later.” Sales
and inventory planning is a lot like that. Detailed
sales and inventory planning may seem tedious and time
consuming, but when you’re running low in a key item and
can’t get your next shipment in before you run out
altogether, you’ll wonder why you didn’t take the time
to plan ahead when it could have made a difference. And
when you’re taking your clearance markdowns, remember
that excessive markdowns are frequently a function of
inadequate sales and inventory planning months earlier.
A good retail assortment is
a lot like a great sports team, built around several
superstars, supported and complemented by highly skilled
roll players, who come together to form a whole that is
far greater than the sum of its parts. Not every item or
category is going to contribute like a superstar, but
every item or category must contribute value to the
overall assortment in order to generate positive cash
flow.
Dead inventory is a problem
for most every small retailer at one time or another.
When you find you have a build up of dead inventory the
key to protecting your profitability is to act quickly,
be clear headed in your assessment of what it will take
to clear it out, and take your medicine. Typical retail
inventories lose between 20% and 50% of their market
value per year. Time is of the essence; it will likely
require a larger markdown later to sell off the
inventory than it will now. Turn it into cash now.
As time
goes along, this column will regularly return to the issue
of effective inventory management, explore these concepts
and focus on specific things small retailers can do to
increase the productivity of their inventory and increase
cash flow.